Grade A 5000 Cycles 3.2V 100AH LFP Prismatic Cells Lithium Iron Phosphate Battery
- Nominal Voltage: 3.2V / Capacity: 100Ah
- Thermal Range: -20°C to +65°C
- 5,000+ Deep Cycles @ 80% DOD
- Ideal for RVs, Campers & Outdoor Telemetry
Engineered to maintain optimal thermal stability, high energy density, and superior cycle life in ambient operating environments reaching up to +85°C. Supplied directly to Kuala Lumpur and regional Malaysian OEMs.
Operating electrochemical battery storage systems in tropical regions such as Kuala Lumpur and the Klang Valley region of Malaysia introduces complex environmental stresses. Ambient temperatures frequently hover between 32°C and 38°C with relative humidity exceeding 85%, while enclosed industrial cabinets, rooftop solar enclosures, and heavy machinery engine compartments regularly experience internal temperatures exceeding +55°C to +85°C.
Standard commercially available lithium-ion batteries operating under continuous thermal elevation suffer exponential degradation driven by the Arrhenius equation, where chemical reaction rates—including solid electrolyte interphase (SEI) layer growth, electrolyte decomposition, and cathode dissolution—double for every 10°C rise in operating temperature. Without specialized thermal insulation, active phase-change materials (PCM), customized busbar dissipation, and robust Battery Management System (BMS) logic, standard battery packs experience rapid capacity fade, internal resistance growth (IR spikes), and heightened thermal runaway risks.
Our custom cell formulation and electrolyte additive engineering (such as Vinylene Carbonate VC and fluoroethylene carbonate FEC) suppress parasitic reactions at elevated temperatures up to +65°C in LiFePO4 cells and +150°C in primary Li-SOCl2 downhole cells.
High thermal conductivity aluminum alloy housing paired with silicone-based thermally conductive gap fillers (TCGF) ensuring optimal heat conduction away from cell cores to external radiating surfaces, maintaining core cell temperature delta under 3.5°C.
Multi-channel thermistor placement at individual cell junctions, equipped with hardware-level over-temperature cutoff, dynamic current throttling (C-rate throttling), and real-time state of health (SOH) telemetry over CANbus/Modbus protocols.
| Electrochemical Chemistry | Max Continuous Operating Temp | Energy Density (Wh/kg) | High-Temp Cycle Stability (+45°C) | Thermal Runaway Threshold | Key Industrial Applications |
|---|---|---|---|---|---|
| LiFePO4 (Prismatic LFP) | +65°C (+149°F) | 160 - 185 Wh/kg | 4,500+ Cycles (80% SOH) | +270°C (Extremely Safe) | KL Solar Energy Storage, EV Buses, Outdoor Telecom UPS |
| Li-SOCl2 (Primary Lithium Thionyl) | +150°C to +200°C | 400 - 650 Wh/kg | Primary (Non-rechargeable 10+ Yr Life) | +400°C (Extreme Passivation) | Downhole MWD/LWD Drilling, Oil & Gas Pipelines, Remote Sensors |
| Custom High-Temp NMC | +55°C (+131°F) | 240 - 280 Wh/kg | 1,800 Cycles (With PCM Cooling) | +210°C (Requires Active BMS) | Robotics, AGVs, Medical Instrumentation, Military Packs |
| Li-MnO2 (Primary Lithium Manganese) | +85°C (+185°F) | 280 - 350 Wh/kg | Primary (Low Self-Discharge <1%/Yr) | +250°C (Solid Matrix) | Smart Electricity Meters, Asset Tracking, HAZLOC Telemetry |
As a specialized high-temperature battery manufacturer supplying directly to Kuala Lumpur, Selangor, Port Klang, and Kerteh industrial clusters, our energy solutions are customized to answer the precise operational demands of Malaysian enterprises.
Hazardous location (HAZLOC) and ATEX certified primary lithium battery packs for automated valve actuators, pressure transmitters, and pipeline inspection gauges operating in high-heat, high-corrosion coastal refinery environments near Port Klang and Kerteh.
Vibration-resistant 24V/48V LiFePO4 battery modules supporting critical emergency lighting, onboard telemetry, and trackside signal equipment across the LRT, MRT, and Monorail infrastructure in Klang Valley subjected to continuous humidity and elevated heat.
Extremely rugged battery solutions designed to withstand high ambient moisture and steam in palm oil mills and refinery automation systems, maintaining uninterrupted sensor operation and wireless monitoring up to +70°C ambient temperatures.
High-temperature outdoor UPS and solar microgrid energy storage batteries engineered to eliminate active HVAC cooling requirements inside remote base stations, reducing total operational cost (TCO) and electricity consumption for Malaysian telcos.
Driving innovation aligned with Malaysia's National Energy Transition Roadmap (NETR) and regional ESG sustainability standards.
Malaysia’s commitment to achieving net-zero greenhouse gas emissions by 2050 under the National Energy Transition Roadmap (NETR) has accelerated the replacement of diesel generators with high-cycle LiFePO4 battery energy storage systems (BESS). In hot climate zones, switching to heat-stabilized LFP chemistry prevents rapid degradation, delivering guaranteed ROI over a 10-to-15 year operational lifespan.
Traditional lead-acid and standard NMC battery racks require continuous climate-controlled air conditioning set at 20°C–25°C to avoid catastrophic capacity loss. Our high-temperature battery solutions run reliably at ambient temperatures up to +50°C without external air conditioning, reducing facility parasitic power consumption by up to 35%.
Modern industrial procurement in Kuala Lumpur demands real-time predictive analytics. Our proprietary Criterion smart BMS architecture embeds IoT cloud connectivity over 4G/NB-IoT, transmitting real-time cell voltage, temperature maps, internal resistance, and state-of-health data directly to central operations dashboards.
Over 40 years of continuous custom battery engineering pedigree, backed by global manufacturing facilities and world-class cell supplier partnerships.
We partner exclusively with globally audited cell manufacturers including Tadiran, Saft, Panasonic, Samsung SDI, LG Energy Solution, Molicel, and Lishen. Every batch undergoes rigorous incoming quality control (IQC) and 100% capacity matching prior to module assembly.
All custom battery packs built for export to or deployment in Malaysia are fully tested and compliant with UN 38.3 transport regulations, IEC 62133 safety standards, and ATEX/IECEx hazardous location requirements for explosive gas and dust environments.
Supported by Ultralife Corporation's global manufacturing network across North America, Europe, and Asia, we ensure seamless supply chain delivery, localized technical engineering support, and fast prototype turnaround times for Malaysian OEMs.
Addressing common engineering queries regarding high-temperature battery selection, cycle life calculations, local Malaysian compliance, and custom pack development.
Continuous exposure to 35°C–45°C ambient heat accelerates electrolyte breakdown and SEI growth in unoptimized batteries. We mitigate this through customized prismatic LiFePO4 cells with electrolyte heat-stabilizing additives, passive aluminum heat sinks, and BMS thermal throttling, preserving over 85% SOH after 4,000 cycles.
Yes. We engineer customized battery packs with intrinsic safety (Ex i) circuits, flameproof encapsulation, spark-free connectors, and pressure-relief venting compliant with ATEX and IECEx standards for deployment in oil refineries, chemical plants, and palm oil processing facilities.
Every shipment includes comprehensive UN 38.3 test summary reports, Safety Data Sheets (SDS), and Certificate of Origin (COO) documentation required by Royal Malaysian Customs Department and SIRIM QAS International for seamless air and sea freight import into Malaysia.
Our engineering team completes initial mechanical, electrical, and thermal design modeling within 5 to 7 working days. Prototype samples are typically assembled, cycle-tested, and dispatched within 3 to 4 weeks depending on cell availability and custom enclosure complexity.
LiFePO4 (LFP) exhibits inherently higher thermal stability with a thermal runaway threshold of +270°C compared to NMC’s +210°C. LFP also offers 3x longer cycle life under high temperature stress, making it significantly safer and more economical for outdoor tropical installations.
You can click the inquiry button anywhere on this page to open an instant technical chat session with our application engineers. Alternatively, submit your operational requirements (voltage, capacity, dimensions, operating temperature range) for a formal engineering design review.